Lean Manufacturing Practice Exam Questions

Lean Manufacturing


Every organisation aims at eliminating all forms of waste at the workplace. Some of the major lean methods include just-in-time inventory management, Kanban scheduling systems, and 5S workplace organization. In the competitive market, it has become necessary to minimize the turnaround time and increase product quality and variety. Therefore, it is the duty of the lean manufacturer to improve and ease the manufacturing challenges.


Roles and Responsibilities

Some of the major roles and responsibilities of these professionals include the following:

Reduction of the administrative costs

Reduction in inventory levels and storage space requirements as well

Works on waste reduction

Focuses on unnecessary cost generating points

Control day-to-day activities is deployed

Reduction of the production cycle time

Enabling offering of different variety by manufacturing flexibility

Maintains quality standards whilst reducing costs

Promotes environment-friendly practices

Enables a safer work environment


Who should give this exam?

candidates from any field who is interested in the domain of lean manufacturing can take this exam. Therefore, there are no specific prerequisites for this exam.


Skills Required

Quality, Cost and Delivery Data Analysis

Communication skills

5S

Team management

Visual management


Career Prospects

Process engineer

Quality engineer


Table of Content

The Lean Manufacturing Exam covers topics including -

Lean Basics

Learning the need for Lean Manufacturing

Learning factors for Lean Manufacturing

Lean Manufacturing

Origins of Lean Manufacturing

Learning Toyota Production System

Learning The Lean Process

Learning Mudas or Waste

Waste Elimination Techniques

Learning Muda Removal

Value Stream Mapping

Learning VSM Basics

Learning VSM Primary Icons

Learning VSM Secondary Icons

Developing the VSM

Learning Value Stream Mapping Benefits

5S

Learning 5S Stages

Learning 5S for Waste Elimination

Impediments

Learning 5S Implementation

Role of Kaizen

Introduction to Kaizen

Learning Kaizen Steps

Learning Kaizen and Lean Manufacturing

Single Minute Exchange of Die (SMED)

Introduction to SMED

Learning SMED Benefits

Learning SMED Stages

Learning Implementing SMED

Kanban Card System

Learning Kanban Basics

Learning Kanban Card Control

Learning Kanban System Types

Implementing Kanban

Learning Heijunka

One-Piece Flow Production System

Introduction to One-Piece Flow Production System

Benefits

Learning One-piece Flow Criteria

Learning Lean Manufacturing and One-Piece Flow Production System

Learning Implementation

Visual Management

Learning Benefits of Visual Management

Visual Management Tools

Implementation

Total Productive Maintenance

Learning TPM Principles

Learning Implementation of TPM

Implementation of Lean Manufacturing

Learning Preparing Roadmap

Lean FAQs

1. What is lean manufacturing?

Every organisation aims at eliminating all forms of waste at the workplace. Some of the major lean methods include just-in-time inventory management, Kanban scheduling systems, and 5S workplace organization. In the competitive market, it has become necessary to minimize the turnaround time and increase the product quality and variety. Therefore, it is the duty of the lean manufacturer to improve and ease the manufacturing challenges.

2. What are the roles and responsibilities of these professionals?

Some of the major roles and responsibilities of these professionals include the following:

Reduction of the administrative costs

Reduction in inventory levels and storage space requirements as well

Works on waste reduction

Focuses on unnecessary cost generating points

Control day-to-day activities is deployed

Reduction of the production cycle time

Enabling offering of different variety by manufacturing flexibility

Maintains quality standards whilst reducing costs

Promotes environment-friendly practices

Enables a safer work environment


3. Who is the target audience for this exam?

Anyone from any organisation who is interested in the domain of lean manufacturing can take this exam. Therefore, there are no specific prerequisites for this exam.


4. What skills are required for this exam?

Quality, Cost and Delivery Data Analysis

Communication skills

5S

Team management

Visual management


5. What are the career prospects after completing the exam successfully?

Process engineer

Quality engineer


6. What are the exam objectives?

Learning Lean Basics

Learning Lean Manufacturing

Value Stream Mapping

Learning 5S

Role of Kaizen

Single Minute Exchange of Die (SMED)

Learning Kanban Card System

One-Piece Flow Production System

Visual Management

Total Product Maintenance

Implementation of Lean Manufacturing