Lean Manufacturing Practice Exam Questions
Lean Manufacturing
Every organisation aims at eliminating all forms of waste at the workplace. Some of the major lean methods include just-in-time inventory management, Kanban scheduling systems, and 5S workplace organization. In the competitive market, it has become necessary to minimize the turnaround time and increase product quality and variety. Therefore, it is the duty of the lean manufacturer to improve and ease the manufacturing challenges.
Roles and Responsibilities
Some of the major roles and responsibilities of these professionals include the following:
• Reduction of the administrative costs
• Reduction in inventory levels and storage space requirements as well
• Works on waste reduction
• Focuses on unnecessary cost generating points
• Control day-to-day activities is deployed
• Reduction of the production cycle time
• Enabling offering of different variety by manufacturing flexibility
• Maintains quality standards whilst reducing costs
• Promotes environment-friendly practices
• Enables a safer work environment
Who should give this exam?
candidates from any field who is interested in the domain of lean manufacturing can take this exam. Therefore, there are no specific prerequisites for this exam.
Skills Required
• Quality, Cost and Delivery Data Analysis
• Communication skills
• 5S
• Team management
• Visual management
Career Prospects
• Process engineer
• Quality engineer
Table of Content
The Lean Manufacturing Exam covers topics including -
Lean Basics
• Learning the need for Lean Manufacturing
• Learning factors for Lean Manufacturing
Lean Manufacturing
• Origins of Lean Manufacturing
• Learning Toyota Production System
• Learning The Lean Process
• Learning Mudas or Waste
• Waste Elimination Techniques
• Learning Muda Removal
Value Stream Mapping
• Learning VSM Basics
• Learning VSM Primary Icons
• Learning VSM Secondary Icons
• Developing the VSM
• Learning Value Stream Mapping Benefits
5S
• Learning 5S Stages
• Learning 5S for Waste Elimination
• Impediments
• Learning 5S Implementation
Role of Kaizen
• Introduction to Kaizen
• Learning Kaizen Steps
• Learning Kaizen and Lean Manufacturing
Single Minute Exchange of Die (SMED)
• Introduction to SMED
• Learning SMED Benefits
• Learning SMED Stages
• Learning Implementing SMED
Kanban Card System
• Learning Kanban Basics
• Learning Kanban Card Control
• Learning Kanban System Types
• Implementing Kanban
• Learning Heijunka
One-Piece Flow Production System
• Introduction to One-Piece Flow Production System
• Benefits
• Learning One-piece Flow Criteria
• Learning Lean Manufacturing and One-Piece Flow Production System
• Learning Implementation
Visual Management
• Learning Benefits of Visual Management
• Visual Management Tools
• Implementation
Total Productive Maintenance
• Learning TPM Principles
• Learning Implementation of TPM
Implementation of Lean Manufacturing
• Learning Preparing Roadmap
Lean FAQs
1. What is lean manufacturing?
Every organisation aims at eliminating all forms of waste at the workplace. Some of the major lean methods include just-in-time inventory management, Kanban scheduling systems, and 5S workplace organization. In the competitive market, it has become necessary to minimize the turnaround time and increase the product quality and variety. Therefore, it is the duty of the lean manufacturer to improve and ease the manufacturing challenges.
2. What are the roles and responsibilities of these professionals?
Some of the major roles and responsibilities of these professionals include the following:
• Reduction of the administrative costs
• Reduction in inventory levels and storage space requirements as well
• Works on waste reduction
• Focuses on unnecessary cost generating points
• Control day-to-day activities is deployed
• Reduction of the production cycle time
• Enabling offering of different variety by manufacturing flexibility
• Maintains quality standards whilst reducing costs
• Promotes environment-friendly practices
• Enables a safer work environment
3. Who is the target audience for this exam?
Anyone from any organisation who is interested in the domain of lean manufacturing can take this exam. Therefore, there are no specific prerequisites for this exam.
4. What skills are required for this exam?
• Quality, Cost and Delivery Data Analysis
• Communication skills
• 5S
• Team management
• Visual management
5. What are the career prospects after completing the exam successfully?
• Process engineer
• Quality engineer
6. What are the exam objectives?
• Learning Lean Basics
• Learning Lean Manufacturing
• Value Stream Mapping
• Learning 5S
• Role of Kaizen
• Single Minute Exchange of Die (SMED)
• Learning Kanban Card System
• One-Piece Flow Production System
• Visual Management
• Total Product Maintenance
• Implementation of Lean Manufacturing
